1996 detroit 60 series injector adjustment

Camshaft timing, valve lash, injector height, and jake brake lash are all very important. The 23528308309 cam looks like it would be a hotter cam to use as it has 82. The easiest way to identify a replacement injector for your engine is look at the circular plate that is right on the injector itself. Valve lash adjustment, injector height timing and jake brake slave. After the fuel leaves the fuel pump it is sent to the fuel filter. Fitzgerald glider kits has taken this already outstanding engine and improved on its durability and fuel mileage. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. Detroit diesel series 60 engine fitzgerald glider kits. I usually replace or check rocker shaft and reseal injectors at the same time for a over head. How to adjust a detroit fuel injector it still runs. Dcs can program your ddec iv with a three in one triple pay program that features on the fly selectable program changes to horsepower, torque, injection timing, rpm. How to do a valve lash on 60 series detroit justanswer.

Detroit 671 injectorvalvegovernor adjustment procedure. This injector height gauge kit is for detroit series 50 and series 60 engines. Detroit diesel 60 series injector height gauge pin master. Category listings detroit 60 series performance parts refresh thread title. Fuel is drawn from the fuel tanks by the fuel pump. Fuel injectors are part of the detroit diesel fuel system. Adjust the height until you can slide over it and find that slight drag. For jacobs engine brake service parts, refer to detroit diesel parts catalogs. This manual covers the basic series 60 diesel engines built by detroit diesel corporation. Eui harness and adjust the length so the terminal ends. Series 60 2002 engines are equipped with a new compact gear train assembly. Detroit diesel series 60 service manual pdf download.

Cover the injector hole in the cylinder head to keep out foreign material. There is a amendment to the height setting in dd60 book which states setting the adjustment with it in full stroke pushing down on the injector, tighting till it bottoms out, torque to 35 inch pounds and backing off 34 turn. For series 50 and series 60 engine brake installation and service procedures, refer to detroit diesel engine service manuals for series 50 pn 6se50 and series 60 pn 6se483. Detroit engines use fuel injectors as part of the fuel system. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976. How to remove detroit diesel injectors it still runs. How to adjust a detroit fuel injector by jeff woodward. Check out 39 detroit series 60 injector parts for sale. How to do a valve lash on 60 series detroit answered by a verified technician. Detroit diesel injector troubleshooting diesel engine.

New nozzle, nop spring, ncv, electrical connector in each injector. For your convenience, please use the product links below to shop our inventory. Im setting the overhead on a 1999 series 60 detroit diesel, according to the valve cover the injector sets at 80. Repeat steps thru until all injectors and valves have. Detroit 671 valve, injector, and governor adjustment procedure. Series 60 engines with serial numbers below 06r0004455 are not engine brake ready. On a series 60 engine eui, only the injector solenoid and seal rings are serviceable. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. Repeat the valve adjustment and fuel injector height adjustments procedures until all the valves and fuel injectors have been adjusted.

This entry was posted in manuals, powertrain and tagged 671, detroit 71 series, governor adjustment, injector adjustment, rack, valve adjustment by brandon314. Engine operating conditions series 60 gas, 1112 engine operation, running, 117 engine starting, 116 engine stopping, 119 engine storage, 143 engine tuneup, 123 engine tuneup procedures series 60 gas, 1217 engine valve, injector height, and jake brake timing, 125 engine ventilating system, 378. It would something like n55, n65, n70, n90 or other. This information is used to monitor and adjust injection timing, thus removing injector to injector variation influences on timing. The valve and injector operating mechanism is located entirely in the cylinder head.

Detroit diesel series 60 repair manuals and spec sheets. Your videos were right on helped me save so much money. Diy and save yourself some money and have a better running truck. Remove carbon from the injector exterior in the area where the tip joins the nut, using wire buffing wheel, j 7944. The height guage only works if you have orginal oem injectors. Complete instructions on operation, adjustment tuneup, preventive maintenance and lubrication, repair including complete overhaul are covered. We use cookies to give you the best possible experience on our website. After passing through the fuel filter the fuel is then sent to the fuel.

Detroit 60 series invehicle injector cup pullerremover. Detroit diesel series 60 operator manual, 156 pages click to download. Adjust the valves and set the fuel injector heights as follows. Detroit diesel 60 egr series technician manual pdf. Series 60 ddec iv programming service diesel control service. The injector height settings for series 60 engines are listed in table checking tolerance chart. On a series 60 engine that uses the n3 eui, only the injector seal rings and injector washer are serviceable. Adjust the valves and set the fuel injector heights as. Detroit diesel 60 series spec sheet collection, 6 pages click to download.

The injector height is adjusted using the injector height gage, j 39697 ddec iiiiv or j 35637a ddec ii and i. Detroit diesel series 60 power and torque power 11. M30156 detroit diesel 60 series camshaft lifting tool j46305. If youre not 100% satisfied with our item, simply return it for a full refund in 30 days, no. How to setting up injector n3 detroit diesel series s 60 into. Loosen the fuel injector rocker arm locknut and turn the adjusting set screw until the extended part flag of the gage will just pass over the top of the injector follower. Detroit diesel series 60 spec sheet, 2 pages click to download. The injector height settings for series 60 engines are listed in table 122. Detroit diesel series 60 fuel injectors showhide details we offer remanufactured fuel injectors and injector assemblies for detroit diesel series 60 11. Injector height gauge for detroit diesel engine kastar. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Separate camshaft followers are not needed, since the rocker arms incorporate follower rollers riding directly on the camshaft lobes, transmitting camshaft motion to the valves and.

Adjust the fuel injector height for the engine models in parentheses by placing the small end of the height gage in the hole provided in the fuel injector body, with the flat of the gage toward the fuel injector plunger. Detroit diesel 60 series injectors featuresbenefits. Series 60 injector height adjustment detroit diesel. Choose from 149 listings to find the best priced detroit series 60 14.

Detroit series 60 in frame rebuild part 14 valve adjust, running. Ddec v injectors adjustment fuel injection piston free 30day. N3 injector timing and adjusting valves created on tuesday june 07, 2011 11. Series 60 valve and fuel injector height adjustment components without comments intake valve clearance and injector height are adjusted by means of an adjusting set screw and locknut located at the valve or injector end of the rocker arm. This tool works in or out of the vehicle to remove cups, rather than using the oem tools j338804 and j52865. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Detroit diesel series 60 specs, bolt torques and manuals. Fitzgerald has over 20 years experience building gliders and over time we have used our experience to offer you a.

We help you find the heavy duty truck parts that you need. A step by step guide on how to run and overhead on a detroit 60 series engine. The series 60 overhead camshaft design eliminates the need for push rods. Loosen the same adjusting screw again with the allen wrench by backing it off 34turn. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. Save yourself many hours of labor by not having to remove the heads. This genset has run for 00 hours now without problem, but since last sunday it runs on 5 cilinders and lacks power, this did not come gradually but all of a sudden. Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number.

It is important that when inspecting, testing, adjusting, repairing, andor pulling maintenance on. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. I have a atlascopco diesel generating set here with a detroit series 60 engine, year 1997. Detroit diesel series 60 1996 workshop repair service. Wanting to breakdown a 60 series detroit ive always wanted to do.

Procedure to set the valves and injectors and jake on 60. I spoke with prevost in mira loma a couple of days ago about valve adjustment on my detroit 60 series. Valve adjustment on a detroit diesel tune up youtube. Camoo 3163530 engine brake adjustment tools 7mm for cummins isx engine. The plate would have 2 to 4 digit number that may start with a letter. Loosen the locknut of the injector adjusting screw with a ratchet and socket. Detroit diesel series 60 jake brake installation, 20 pages. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Insert an allen wrench into the head of the adjusting screw and tighten to 40 inchpounds. Detroit series 60 in frame rebuild part 14 valve adjust, running overhead duration. Misfiring cylinder detroit diesel troubleshooting diagrams.